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Vision International, A leading manufacturer and exporter of PTFE cables from Ahmedabad, Gujarat, India.
 
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Technical Data of PTFE (Teflon) cable
PTFE cables have outstanding Mechanical & electrical properties. These are heat resistant. Its properties qualify them for an ever-widening range of wiring a applications, they are used in many situations, where temperature is between -65°C and +250°C.

In most adverse uses, where chemical fumes and liquids would render all other cables cables useless, PTFE is the most well-known and durable polymer and has been used in the cable industry for many years, It’s outstanding dielectric properties, even at elevated temperatures, make it most suitable for insulation of cables.

Construction:-
These cables consist of :-

  1. A solid or stranded conductor of either
    - Silver plated copper (SPC) or
    - Silver plated copper clad steel (SCCS) or
    - Anealed bare Copper.
  2. A dielectric layer or wrapped and sintered PTFE tape.
  3. one or two braids of silver plated copper wire [In case of Shielded cables]
  4. An overaii jacket of:
    1. Wrapped and sintered PTFE tape.
    2. One or two wraps of PTFE tape, one or more glass fiber braids and coated with a special high temperature varnish.

Performance Characteristics:
  • High dielectric values of any known flexible insulator resulting in excellent space and weight saving.
  • Wide operating temperature range-65°C to + 250°C.
  • Inert to most chemicals and fluids even at elevated temperature and pressure.
  • Unaffected by oils, lubricants, hydraulic fluids and aircraft / rocket fuel.
  • Insulation by tape wrapping and sintering process-ensures uniform insulation thickness eith near extruded finish.
  • Non –flammable, non – toxic, resistant to solder iron damage.
  • Suitable for high frequency operation.
  • Immune to agene, fungus and water absorption.
  • Resistance to UV radiation and stress creaking.
  • High strain and abrasion resistance.


Technical Specification:
The PTFE equipment wires are as per US military MIL- W – 16878D and Indian defence specifications JSS 51034.92. As per these standards, equipments wires are classified in three main working voltage grades. i.e.
250 v ac rms (ET) grade
600 V acrms (E) grade
1000 V acrms (EE) grade

The Main Technical Features are as follows:
Fine wire strands. Made from silver plated electrolytic grade copper wire, stranded to from perfectly round conductor. Teflon (PTFE) concentricity of inner conductor, available in bright eleven solid colors & combination of colors as bi colors.

Insulation radial thickness.
ET-   250 V ACrms Grade 0.15 mm Nominal
E -    600 V ACrms Grade 0.25 mm Nominal
EE -  1000V ACrms Grade 0.40 mm Nominal.

Electrical Testing

Grade

Spark Testing

Dielectric Testing

250 V

2500 V ACrms

1500 V ACrms

600 V

3400 V ACrms

2000 V ACrms

1000 V

5000 V ACrms

3000 V ACrms



Other Specifications:
Minimum bending Rdius : 10 x cable dia
Temperature range : -65°C to 200°C for silver plated
Conductor : -65°C to 260°C for Nickle/Bare
Conductor
Insulation Resistance : 2 G ohm x Km.
Radiation Resistance : 3 x 107 CJ/Kg.
Dielectric Constant
Hz and a temp
: 2.1 in the range from OHz to 109
  range - 190°C to +205°C

Coaxial Cables With PTFE Dielectric for High temperature and high frequency applications.

These high quality cables are mainly designed for high frequency connections operating at high temperature or on equipment expected to work under difficult conditions without failure

Technical specification: As per MIL - C- 17 OR JSS 51100

REF.MIL-C-17-RG

142

165/U

187A/U

188A/U

195A/U

196A/U

225/U

400/U

Ordering Number

F142

F165

F187

F188

F195

F196

F225

F400

Conductor

Stranding

1

7

7

7

7

7

7

7
Material

SCCS

SPC

SCCS

SCCS

SCCS

SCCS

SPC

SPC
OD (mm)

0.94

2.45

0.3

0.51

0.31

0.31

2.40

1.0

Dielectric

Material

PTFE

PTFE

PTFE

PTFE

PTFE

PTFE

PTFE

PTFE
OD (mm)

2.95

7.24

1.52

1.52

2.59

0.86

7.2

2.95
Shield Material Outer

SPC

SPC

SPC

SPC

SPC

SPC

SPC

SPC
Inner
SPC
-
-
-
-
-
SPC
SPC
Jacket Material
PTFE
2FG Braid
PTFE
PTFE
PTFE
PTFE
2FG Braid
PTFE
OD (mm)
4.95
10.41
2.79
2.79
3.94
2.03
11.2
4.95
Max. Weight (gm/mtr.)
52
170
15
15
30
8
280
56
Service Trmperature Low (°C)
-55
-55
-55
-55
-55
-55
-55
-55
High (°C)
+200
+200
+200
+200
+200
+200
+250
+200
Impedence
50
50
75
50
95
50
50
50
Nominal Capacitance pf/mtr.
97
96.8
65.6
95
52.5
95
97
97
Nominal Attenuation db/100 mtr. @10 MHz
3.4
2
18.2
15
11.3
19.3
2
3.4
@400 MHz
25.8
15.5
68.9
57.5
55.8
95
15.5
25.8
@1GHz
48
26
83
107
58
158
26
48
@10GHz
340
126
>350
>350
303
>350
126
340
Maximum @10MHz
6000
15000
1400
770
2000
640
15000
6000
Power (Watts) @499 MHz
810
2000
320
270
400
120
2000
810
@1GHz
430
1200
190
155
250
74
1200
430
@10Ghz
63
260
-
-
45
-
260
63
Velocity of propagation %
69
69
69
69
69
69
69
69


PTFE (TEFLON®) INSULATED WIRES
(As per LCSO & C-DOT APPROVED specifications)


Sr.
No.

 

Size in AWG

No. of strands/dia of each strand(mm)

Parameters of conductor (Nominal)
(AS per JSS 51034)

Nominal Dia of Insulated wire

Dia. (mm)

Cross section (sq.mm.) Resistance ohm/km at 20°C Elongation (Min)

ET (250v) AC

E
(600v)
AC

EE
(1000v)
AC

1. 32/7/40 7/0.08 0.24 0.0340 570.9 5.5

0.56

0.74

1.00

2. 30/1 1/0.25 0.25 0.0507 356.4 9.0 0.56 0.75 1.00
3. 30/7/38 7/0.1 0.30 0.0568 332.3 5.5 0.61 0.81 1.07
4. 28/1 1/0.32 0.32 0.0806 224.4 9.0 0.63 0.84 1.09
5. 28/7/36 7/0.13 0.38 0.0887 210.5 5.5 0.69 0.89 1.14
6. 26/1 1/0.4 0.40 0.1282 140. 9.0 0.71 0.90 1.15
7. 26/7/34 7/0.16 0.48 0.1409 133.7 9.0 0.79 0.99 1.24
8. 26/19/38 19/0.1 0.50 0.1540 126.7 5.5 0.79 0.99 1.24
9. 24/1 1/0.5 0.50 0.2047 88.4 15.5 0.81 1.00 1.25
10. 24/7/32 7/0.2 0.60 0.2270 83.2 9.0 0.91 1.12 1.37
11. 24/19/36 19/0.13 0.63 0.2407 80.2 9.0 0.91 1.12 1.37
12. 22/1 1/0.65 0.65 0.3243 56.1 20.0 0.95 1.15 1.40
13. 22/7/30 7/0.25 0.75 0.3547 52.5 13.5 1.07 1.27 1.52
14. 22/19/34 19/0.16 0.80 0.3820 49.8 9.0 1.07 1.27 1.52
15. 20/1 1.08 0.80 0.5168 34.7 20.0 1.10 1.30 1.53
16. 20/7/28 7/0.32 0.97 0.5630 33.0 13.5 1.27 1.47 1.73
17. 20/19/32 19/0.2 1.00 0.6162 30.3 9.0 1.27 1.47 1.73
18. 18/7/26 7/0.4 1.20 0.8969 20.7 13.5 - 1.75 2.00
19. 18/19/30 19/0.25 1.25 0.9627 19.1 13.5 - 1.75 2.00
20. 16/19/29 19/0.29 1.45 1.2293 14.9 13.5 - 2.03 2.25
21. 16/37/32 37/0.2 1.40 1.200 15.0 13.5 - 2.00 2.20
22. 15/19/28 19/0.32 1.60 1.5272 12.5 13.5 - 2.15 2.40
23. 14/19/27 19/0.36 1.83 1.9412 9.5 13.5 - 2.42 2.69
24. 14/37/30 37/0.25 1.75 1.8886 10.0 13.5 - 2.35 2.60
25. 13/19/26 19/0.4 2.00 2.3864 7.8 13.5 - 2.60 2.85
26. 12/19/25 19/0.45 2.25 3.0848 6.0 13.5 - 2.90 3.17
27. 12/37/28 37/0.32 2.24 2.9742 6.5 13.5 - 2.85 3.12
28. 11/19/24 19/0.5 2.50 3.7287 5.0 13.5 - 3.15 3.40
29. 10/19/22 19/0.65 3.20 6.3015 3.0 - - 3.80 4.10
30. 10/37/26 37/0.4 2.82 4.7397 3.9 13.5 - 3.40 3.68
31. 8/133/29 133/0.29 4.29 8.6054 2.2 13.5 - - 5.31
32. 6/133/27 133/0.36 5.41 13.5889 1.4 13.5 - - 6.68

Note : Single core PTFE wires can be manufactured in single and bi-colours versions, please specify the required colours.


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